Pharma Consultants, Consultants, Pharmaceutical Consultants, Pharmaceutical Engineers, Engineering Consultants, Engineers, A & E firms, fine chemicals consultants, cosmetic industry consultants, fine chemicals, cosmetics, project engineers, project management, construction management, site management, food and beverages, food sector, food industry, high potent, high potency, oncology, hormones, steroids, feasibility studies, basic engineering, detailed engineering, pharmaceutical, pharmaceutical industry, pharmaceutical industry engineers, pharmaceutical industry designer, containment, isolators

		API
		Finished Dosage Forms
		Lab and R & D Setup
		High Potent
		Animal Farm House & Manufacturing of Serums & Plasma
		Personal Care & Consumer Product
		Bio – Pharmaceuticals
		Bio – Pharmaceuticals Project

Client Name	:-	Janssen Cilag Pharmaceuticals (Johnson & Johnson)
Project Location	:-	Mumbai, India
Facility Type	:-	Pilot Scale Manufacturing facility for Oral Solids, Liquids and Semi-Solids
Project Duration	: -	20 Months
Project Cost	: -	Rs. 450 million
Services Provided	: -	– Basic Engineering – Detailed Engineering – Procurement Assistance – Commissioning & Validation Support and – Construction Management

Key Project Features:

Johnson & Johnson wanted to set up the Pilot Scale Manufacturing facility for Solids, Liquids & Ointments. The facility is designed for handling PBOEL 3B compounds. It is proposed to be one of J&J’s major facility for handling high potent formulations.

While the facility is considered a green field project, the constraint was that it was set up in an existing manufacturing site of J&J in Mumbai. This site is located within a largely residential area of Mumbai, and there are lots of restrictions as far as usable ground space, height, environmental protection etc. are concerned.

The facility consists of the following main sections –

Ware House
Development Lab
Pre Formulation Scale Manufacturing
Pilot Scale manufacturing

Approximate built up area of the facility is 2000 Square M. The facility is a Ground plus three-storied structure.

Project Execution:

The special feature of this project is the containment solutions provided to handle PBOEL3B compounds with various containment devices & specifically designed equipments. The HVAC design for this plant is unique and is designed to meet not only these containment objectives but also satisfy the stringent environmental protection requirements in view of its close proximity to residential areas.