Phase wise project comprising total of 20 acres land.
Standards need to maintained are GMP, FSSAI, FDA, HACCP.
This was a unique project executed by Spectrum, as there were specific EHS & QUALITY issues to be followed right from the design stage. State of art facility for OSD formulation tablets/capsules, Liquid Syrup manufacturing.
AB Mauri India Pvt Ltd - Chiplun, India
Snapshot
Yeast Product Manufacturing Facility
Built up Area = 5,000 sq.m
Project Brief
Brownfield expansion project for yeast manufacturing.
Seed Fermenter was added, process sustainability project in terms of capacity enhancement.
The facility is FSSAI certified.
ZLD plant, with ETP the major process wherein new aeration tank was built and stand by evaporator.
The client intends to expand extra block to add packaging line, filter press, cold room etc.
AB Mauri is the third largest yeast manufacturers in the world, Chiplun facility is the biggest yeast manufacturing facility in India.
Perfect Day India Pvt Ltd - Bangalore, India
Snapshot
Vegan Milk A2 Protein Lab & R&D
Built up Area = 310 sq.m
Design-Build Project
Project Brief
Vegan Milk A2 Protein R&D and Lab Facility.
Lab Fermentation, Biological Lab and Analytical Lab were designed separately with separate AHU’s, which avoids the cross contamination.
It is design and build turnkey contract in existing building.
As it is planned in existing building, utility and Lab area was designed considering the existing height, space availability considering the GLP norms.
WHO GMP compliance Ayurvedic section & cosmetic section upgradable to WHO GMP.
Centralized warehouse at basement & QC lab on first floor.
Effective CIP System & Process Automation.
Specially Designed Storage System for Raw Material with Temperature & Humidity Control. Bulk Material Handling System Automation.
Effective Dust Extraction System for Herb Pulverization Area.
Emami Ltd - Masat, Silvassa, India
Snapshot
Herbal Extraction & Formulation Facility
Built up Area = 10,223 sq.m
Project Brief
This was an old Zandu facility acquired by Emami & was to be upgraded to meet GMP requirements as well as to enhance the production capacity.
Herbal Extraction of Plants.
Herbal Oral Solids.
Herbal Cosmetics – Powders.
Herbal Cosmetics – Oils.
Fermentation.
Processing Vessels.
Reactors.
Liquid Manufacturing.
Filling & Packaging Lines.
Utilities.
Nutricia International - Chandigarh, India
Snapshot
Baby Food Nutraceuticals Pilot Scale Facility
Built up Area = 1,672 sq.m
Project Brief
Facility for Food Samples (Baby Nutrition).
Separate design of Pathogen lab.
Part of already operational plant. Designed and executed complete utilities specifically dedicated for this project.
Cold Room and Incubation chambers.
The facility has been set up in accordance with regulatory guidelines of US FDA and other local statutory norms for safety and building construction regulation.
Yakult Danone India Pvt Ltd - Chandigarh, India
Snapshot
Milk Powder & Yogurt Mix Formulation Facility
Built up Area = 1,858 sq.m
Project Brief
Milk powder products
Yogurt Mix formulation
Facility Design, Utility and Clean room design as per GMP, FSSAI and HACCP norms Clean Room Modular Panels as per GMP standards.
Specially Designed Storage System for Raw Material with Temperature & Humidity Control.
Bulk Material Handling System Automation.
Effective Dust Extraction System at the dumping and dispensing section.
Sarvotham Care Ltd - Hyderabad, India
Snapshot
Cosmetics Formulation Facility
Built up Area = 1,900 sq.m
Project Brief
The project involves setting up Hair and Skin Care Facility, QC Lab, Micro area & Office space.
The facility have four different set ups like Application Lab, Powder processing areas, Hair Oil Manufacturing area and Gummy area.
The facility will be set up in accordance with cGMP guidelines and other local statutory norms.
Pigeon India Pvt Ltd Greater - Noida, India
Snapshot
Baby Care Product Lab at Greater Noida
Built up Area = 1,900 sq.m
Project Brief
Dedicated areas for Baby Care Products Research and Development.
Pilot Scale Production.
Office Area and Canteen.
Licious Food - PAN India
Snapshot
Meat Processing Facility
Built up Area = 500 to 15,000 sq.m
Project Brief
Meat Processing Facilities.
The Design & Engineering to process the following ready to cook products -
Meat
Sea Food
Meat Spreads
The facility is designed to operate at temperature between 4 to 8 degree Celsius.
The main sections of the facility are Cleaning, Cutting, Scaling, Meat Processing, Storing, Packing
Design & Engineering of the delivery stores.
The Facility is designed as per FSSAI, HALAL, KOSHER guidelines.
