Formulation Development Lab, Analytical Development lab, Wet Chemistry Lab, Packaging R&D Lab, Pilot Plant for Tablet & Capsules. Ancillary Areas like, Offices, Cafeteria, Reading Room, Training Room, Recreation Room, Utilities Etc.
Site was an under construction multi-storied building which was customised to suit clients’ requirements for floor loading, increased heights for clean room floors and cut-outs for some of double height equipment.
Abbott has their own design and engineering standards which were followed in all design related work. further designs were reviewed by Abbott for any comments and suggestions.
Janssen Cilag Pharmaceuticals - Mumbai, India
Snapshot
Formulation Development Lab
Built up Area = 1,600 sq.m
Project Brief
Set up by renovating a 30-year-old building.
Main sections built were Analytical Lab, Wet Chemistry Lab, PBOEL 4 Sampling Facility, Stability Chambers section, Offices for Chemists & Scientists and Utility area.
Laboratory equipped with 60 HPLCs and 4 Stability Chambers.
Planned to accommodate 40 Scientists.
Floor height was only 3.6 m and it was a challenge to accommodate HVAC and other services.
Built as per specific EHS and Quality guidelines of J&J.
Merck Specialties Ltd -Mumbai, India
Snapshot
CH Innovation Lab
Built up Area = 300 sq.m
Turnkey Design-Build Project
Project Brief
Compact Space: Optimised utilisation of space by efficient circulation layout and positioning key areas on the either side of the corridor. Glass has been used extensively to maximise visibility and to have greater sense of compact spaces. Interior design of the space is vibrant, incorporating brand identity of the client in design features.
Structural Strengthening: Since the Building Structure wasn’t designed for Heavy Equipment load which were to be placed in the Lab Areas. Extensive Structural Strengthening was undertaken.
Equipment Placement: The Lab is situated on 7th Floor of the Building. The Existing Lifts were small and of lesser Load carrying capacity, Also the Door Openings etc. were smaller hence a lot of thinking went into making sure the Equipment were placed at their designated locations smoothly.
Jamp India Pharmaceuticals Pvt Ltd - Hyderabad, India
Snapshot
Formulation Pilot Scale & R&D
Built up Area = 3,000 sq.m
Design-Build Project
Project Brief
The Project is to set up the following blocks/Infrastructure in the plot premises.
Pilot Plant & Small-Scale commercial formulation facility for oral solids & semi solids
Basement floor at Level 1A
Admin Office, Common Area, FR&D, Canteen at Level 2.
R&D, Common Area and Service Area at Level – 3 Security Block
UG tank & Pump House
Parking area
Shin Etsu Chemicals - Thane, India
Snapshot
Formulation R&D and Lab
Built up Area = 500 sq.m
Project Brief
Executed on Design & Build basis
Setting up Formulation Development R&D and Lab
RMG, FBD, Tablet Machine, Coater were some of the major lab equipment
Sample Manufacturing area
Office and Canteen Area for new lab
This was a fit-out project in the existing building of the corporate park
The utility planning in the existing small area was the major challenge of the project
Mangalam Organics Ltd - Khopoli, India
Snapshot
Camphor Testing Lab & R&D
Built up Area = 325 sq.m
Project Brief
Project involved Setting up of following labs on Design –Build basis:
GMP & Non GMP QC Lab
R&D Lab Scope inclusive
Clean Room Modular Wall and Ceiling Panels
Lab Furniture Works
Gas Distribution System
Fume Hoods
Electrical & ELVS Works
HVAC Works
Fire Detection and Suppression Works
Syngene International Ltd - Bangalore, India
Snapshot
Chemistry and Discovery Lab
Built up Area = 9,825 sq.m
Project Brief
Designed & Engineering for setting up discovery chemistry lab, wet chemistry lab, analytical lab.
Each Floor planned to operate 110 Fume Hoods i.e., 330 Fume Hoods on Three floors.
Major Challenge was that out of 110 Fume Hoods -40 Fume Hoods with operating height of 2.8 Mtr. and overall Fume Hood height of 3200 mm.
Innovative idea implemented –Separate Exhaust enclosure with Spot extractors system designed/implemented for 60 nos. Rotavapor reaction units.
Perrigo Laboratories India Ltd - Navi Mumbai, India
Snapshot
Formulation Development Lab
Built up Area = 1,850 sq.m
Project Brief
Designed & Engineering for setting up following labs :
Analytical Laboratory
Formulation GMP lamp
Stability Chamber area
Offices and Related furniture
Microbiological lab
Ointment Formulation Lab
60 nos. HPLC and 30 nos. resolution instruments The proposed facility is planned, designed, engineered and operated as per current GLP standards of International Regulatory Authorities like Local FDA, WHO, US FDA, EU GLP, and will confirm to all relevant local statutory/ regulatory and cGLP requirement
Par Formulations Pvt Ltd - Navi Mumbai, India
Snapshot
Formulation Development Lab
Built up Area = 8,565 sq.m
Project Brief
Designed & Engineering for setting up following labs :